40KHZ 100W High Frequency Ultrasonic Ultrasound Welding Horn Welding Sonotrode Transducer For Plastic Welder

40KHZ 100W High Frequency Ultrasonic Ultrasound Welding Horn Welding Sonotrode Transducer For Plastic  Welder

Ultrasonic Welding Transducer It is usually used for plastic welding. It completely replaces the traditional industry of bonding with glue. In the ultrasonic welding process, there are no bolts, nails, snaps, welding materials or adhesives combined. It is faster than traditional adhesives or glues, and the drying time is very fast. The welding process can be easily automated and can be easily customized to suit all types of specific specifications.

The ultrasonic welding transducer converts the electron energy into mechanical energy, and then transmits the energy to the plastic bow and arrow only contact surface by the welding head (HORN), which causes the intense friction and heat generation between the molecules and the molecules, prompting the product to melt and combine instantly. Processing speed is fast, clean, beautiful and economical.

As the name implies, the ultrasonic horn can change the amplitude of the transducer. The horn is a passive device, it does not produce vibration itself, but transmits the input vibration after changing the amplitude, and at the same time completes the impedance transformation. Ultrasonic transducers can produce regular vibrations under appropriate electric field excitation, and their amplitude is generally about 10μm. Such an amplitude is not enough to directly complete the welding and processing procedures. After connecting to a reasonably designed horn, the amplitude of the ultrasonic wave can be changed in a wide range. As long as the material is strong enough, the amplitude can exceed 100μm. We call the whole of the Ultrasonic Transducer and the horn connected as the vibrator. It can be said that as long as it is a universal vibrator on the market, we have production, and basically have stocks. If the customer has special needs, as long as we give us samples or detailed technical parameters and requirements, we can use this to provide products with accuracy and reliability consistent with mass production within 15 days.

Welding range: toy industry, stationery industry, home appliance industry, electronics industry, food industry, communications industry, transportation industry, aerospace industry, etc.

Advantage

1.Small machinery loss,
2.High efficiency electricity
3.Sound transfer,
4.Big swing and less heat.
5.Good construction
6.Easy to installation
7.High reliablity

The applications of ultrasonic welding are extensive and are found in many industries including electrical and computer,automotive and aerospace, medical and packaging. Whether two items can be ultrasonically welded is determined by their thickness. If they are too thick ,this process will not join them. This is the main obstacle in the welding of metals. However, wires,microcircuit connections,sheet metal,foils,ribbons and meshes are often joined using ultrasonic welding. Ultrasonic welding is a very popular technique for bonding thermoplastics. It is fast and easily automated with weld times often below one second and there is no ventilation system required to remove heat or exhaust.

40KHZ 100W High Frequency Ultrasonic Ultrasound Welding Horn Welding Sonotrode Transducer For Plastic  Welder